Introduction
PCB assembly and testing are symbiotic: one reinforces the other for consistent quality and compliance.  Innovators require a U.S.-based partner with experience and expertise to manufacture PCBAs with consistent precision and innovative designs that push the boundaries of manufacturability.

VSE prides itself on industry-leading assembly of prototypes, NPIs, and high-volume lots, all while maintaining rigorous industry and organizational standards for excellence. Our ceaseless commitment to quality and punctuality ensures rapid production within budget, with the high-end performance demanded by modern electronics.

Why Companies Trust VSE for PCB Assembly

For more than 40 years, VSE has partnered with innovators by delivering precision-driven PCB assembly services that meet the most demanding industry requirements. Our experience spans highly regulated sectors, including medical devices, aerospace, and semiconductor equipment, where compliance, reliability, and traceability are non-negotiable.

Companies choose VSE not only for speed and technical expertise but also for a collaborative approach that keeps their goals at the center of every decision. To meet those goals, we focus on three areas that matter most to our clients:

Flexible Manufacturing, Tailored to You

Every design is unique, and your manufacturing partner should reflect that. At VSE, production methods are shaped around your project’s requirements—whether that means a prototype, a new product introduction (NPI), or a full production run. Our engineers review designs early to identify potential hurdles and apply solutions that improve yield, control costs, reduce risk, and protect long-term performance.

VSE combines the responsiveness of a boutique partner with the advanced capabilities of a major. That balance gives you the freedom to adjust production as needs change, while maintaining precision and keeping timelines on track.

Supply Chain Resilience That Reduces Risk

A reliable supply chain is vital to keeping your project on schedule. VSE’s procurement team works with trusted suppliers to secure authentic components and materials, reducing the risk of delays or counterfeit parts. Vertically integrated systems strengthen protection further, with third-party testing and complete documentation to verify quality and compliance.

By partnering with a U.S.-based manufacturing partner, you gain visibility and control throughout the process. This approach minimizes exposure to overseas disruptions and ensures every assembly is built with components that meet the highest standards.

Partnership That Protects Your Vision

Your designs represent years of innovation, and safeguarding that vision is at the heart of VSE’s approach. From the first design review to full-scale production, you work directly with engineers who understand the technical hurdles and collaborate openly to resolve them. Clear communication and shared accountability ensure your goals remain the priority at every step.

As your manufacturing partner, VSE also protects what matters most: your intellectual property, product integrity, and long-term success. With secure systems, transparent processes, and a team committed to your objectives, you can innovate confidently knowing your technology is in trusted hands.

Industries We Build PCB Assemblies For

Each industry has unique technical and regulatory demands, and your manufacturing partner must be prepared to meet them. VSE brings decades of cross-industry experience, building PCB assemblies that meet the rigorous standards of regulated and high-stakes markets. Our tailored approach helps you navigate complexity and bring reliable products to market with confidence.

We partner with clients across a wide range of sectors, including:

  • Medical and Healthcare: Medical technology requires precision and compliance at every stage. VSE’s quality management systems, certifications, and extensive testing processes support devices that improve and protect lives.
  • Semiconductor: Semiconductor equipment demands intricate PCB assemblies with tight tolerances. VSE’s engineering team collaborates with clients to optimize manufacturability and deliver assemblies that meet evolving technology and compliance requirements.
  • Aerospace: In aerospace, reliability is non-negotiable. VSE builds to the highest standards, ensuring assemblies can withstand demanding operating environments while meeting strict regulatory and compliance expectations.
  • Clean TechEnergy: Emerging energy technologies rely on dependable assemblies for efficiency and safety. VSE supports clean tech innovators with scalable solutions that help accelerate the development of sustainable products to market.
  • Robotics: Robotics requires integration of advanced electronics for performance, precision, and agility. VSE’s flexible manufacturing capabilities ensure complex builds are delivered with accuracy and consistency.
  • Industrial: Industrial equipment must perform reliably under tough conditions. VSE provides assemblies engineered for durability, longevity, and dependable performance in mission-critical applications.

VSE’s Proven Approach to PCB Assembly and Testing

Customers with VSE have come to expect great work owing to a precise PCB assembly and testing quality management system (QMS) that ensures every project meets strict performance, compliance, and production benchmarks.

The VSE staff has the practical experience, technical training, and industry certifications to expertly manufacture your PCB assemblies according to specifications while offering design-for-manufacturing (DFM) suggestions and corrections that unlock a device’s capabilities. After production, test engineers and quality control meticulously inspect the PCBA for a long-lasting service life that doesn’t compromise on design intent.

1

Reliable And Time-Tested PCBA Manufacturing Processes

Every PCB manufactured goes through a standard process of preparation for assembly. These processes have a solid foundation of time-proven experience balanced with continual enhancements to stay current with the latest production techniques and systems.
2

Engineering DFX Review

Before manufacturing begins, the engineering department reviews designs for potential manufacturing challenges that can go unnoticed during PCBA design. Engineers can refine the design to resolve these issues before fabrication.
3

Materials Management

Production proceeds accordingly through exacting specifications and industry IPC standards for circuit board assembly, cable manufacturing, integration, quality inspections, and in-circuit testing.

Ready To

Get Started?
PCBA Testing

Standards And Process Controls In Every Build

Quality doesn’t happen by chance—it’s engineered into every step of the manufacturing process. At VSE, strict process controls and disciplined workflows ensure that each build meets defined specifications. Our team adheres to industry-recognized standards, including those established by IPC, to deliver assemblies that perform reliably in demanding environments.

Verifying product quality and functionality is at the heart of assembly at VSE. Beyond our certified quality management system (QMS), we apply a range of testing methods to confirm that every board, cable, assembly, and enclosure performs as intended. From environmental demands to application-specific requirements, our disciplined approach ensures consistency, compliance, and long-term reliability.

VSE offers comprehensive testing solutions that support every stage of PCBA manufacturing and system integration, giving you the confidence that your product will meet its performance goals in the field.

Equipment

  • Cablescan
  • Custom-designed test fixtures
  • Customer-supplied test fixtures
  • LabView test fixtures

Prototyping Services to Streamline Your PCBA and NPI Builds

Early-stage development benefits from careful testing and refinement before committing to full-scale production. VSE’s prototyping services allow you to validate designs, test small batches, and identify compliance issues early. This approach reduces the risk of costly redesigns later and helps accelerate your path to market.

Customized PCBA Manufacturing to Meet Your NPI Requirements

When developing a new product introduction (NPI), you need more than a vendor—you need a partner that understands both design complexity and manufacturing discipline. At VSE, a dedicated prototype specialist oversees your project to apply design-for-manufacturing (DFM) principles that improve performance, enhance quality, and increase yield.

Once your design is ready to scale, VSE can transition production seamlessly to our strategically located Reno facility, trusted by industries from medical devices to aerospace. This ensures a smooth rollout with the capacity to meet growing demand while maintaining the same standards of precision and reliability.

Box Build Assembly And Cable Harnesses

Box Build Assembly And Cable Harnesses

Complex products often require more than a finished circuit board. VSE extends its capabilities beyond PCBAs to include complete box-build assembly and cable harness integration. By managing both the electronic and mechanical elements under one roof, we help you streamline production, reduce handoffs, and maintain tight control over quality and compliance.

Beyond Boards: PCBAs, Harnesses, And Enclosures

Rarely is the PCBA the end of product design; instead, it serves as the starting point for MCAD integration into the larger system. VSE is equally capable of supporting both mechanical and electronic needs: engineers, designers, and technicians have the expertise to integrate your system into a complete box-build.

Total system builds encompassing the entire circuit board manufacturing process and adjacent functionality mean our San Jose facility can build your project from the ground up without coordinating with multiple manufacturing shops.

Certifications That Back Our PCB Assembly Quality

When precision and compliance matter, certifications assure that every assembly meets the highest industry standards. VSE’s processes are built on disciplined quality systems and verified by official certifications that reflect our commitment to reliable, U.S.-based manufacturing. These certifications are directly tied to our PCB assembly and testing services, ensuring consistency from prototype to full-scale production.

ISO 9001 & ISO 13485

Certifications matter because they prove a manufacturer’s ability to deliver consistent, reliable results. ISO 9001 defines the framework for a QMS that ensures repeatable, reproducible processes across every build. For medical device manufacturing, ISO 13485 extends those principles further, requiring strict documentation, risk management, and regulatory compliance to protect patient safety.

At VSE, these certifications guide the foundation of our PCBA quality services. From pre-production design reviews to disciplined supplier sourcing and rigorous assembly processes, every step is designed to improve yields, reduce risk, and maintain compliance. Skilled technicians apply these standards to ensure each board meets specifications and performs reliably in the field.

IPC-A-610 & J-STD-001 Compliance

IPC standards are the benchmark for electronic assembly quality worldwide. IPC-A-610 defines the acceptability requirements for electronic assemblies, covering soldering, component placement, and workmanship criteria. J-STD-001 establishes the standard for soldered electrical and electronic assemblies, requiring manufacturers to adhere to rigorous processes for materials, methods, and inspection.

For advanced healthcare technology, IPC compliance is essential to ensure safety, reliability, and long-term performance. At VSE, certified IPC trainers oversee processes that align with the electronic requirements for medical devices, from solder joint integrity to component traceability. By integrating these standards into our electronic manufacturing services, we help medical device innovators meet stringent regulatory expectations while accelerating time to market with confidence.

Contact Us

VSE Is The PCB Assembly Manufacturer Built For Your Success

Bringing complex electronic products to market requires more than technical expertise—it takes a manufacturing partner you can rely on for quality, speed, and collaboration at every step. With decades of experience, industry certifications, and a commitment to disciplined process control, VSE is equipped to help you overcome design challenges and meet the strictest performance and compliance requirements.

Whether you need prototype support, comprehensive testing, or full-scale box-build integration, VSE delivers custom solutions tailored to your goals. More than a manufacturer, act as an extension of your team—protecting your vision and enabling innovation that can truly impact lives..

Partner with VSE today to see how our PCB assembly and testing services can help you accelerate innovation and achieve lasting success.

Get your PCB assembly started today with VSE to ensure precision, speed, and reliability across industries before your deadline slips.