Box Build Assembly - Comprehensive Electronics Manufacturing

A Superior Box Build to Precisely
House Your Device’s Electronics

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New needs, challenges, and opportunities present daily, and the solutions require innovative electronic designs. These designs are powered by advanced software and user applications and supported by the latest hardware design. But another critical element of this product development cycle is often overlooked—the enclosure or box build containing these new electronics.

While it may seem like a box build assembly is simple, quite the opposite is true. A box-build assembly must meet the design specifications and applicable safety requirements simultaneously. Additionally, box builds designs house all printed circuit board assemblies, user interfaces, and the interconnecting wire harness assembly. Where other vendors may be able to build one of those pieces, we offer a singular, turn-key process at VSE that encapsulates all device manufacturing components. This capability uniquely positions us to understand your needs and requirements to provide superior PCB box-build assembly services.

A Superior Box Build to Precisely House Your Device’s Electronics

New needs, challenges, and opportunities present daily, and the solutions require innovative electronic designs. These designs are powered by advanced software and user applications and supported by the latest hardware design. But another critical element of this product development cycle is often overlooked—the enclosure or box build containing these new electronics.

While it may seem like a box build assembly is simple, quite the opposite is true. A box-build assembly must meet the design specifications and applicable safety requirements simultaneously. Additionally, box builds designs house all printed circuit board assemblies, user interfaces, and the interconnecting wire harness assembly. Where other vendors may be able to build one of those pieces, we offer a singular, turn-key process at VSE that encapsulates all device manufacturing components. This capability uniquely positions us to understand your needs and requirements to provide superior PCB box-build assembly services.

From PCB Manufacturing to Box-Build Assembly—All In One Place

Many vendors can provide box-building services, but very few have the expertise to build and test the electronics that go into the boxes. A segmented manufacturing job requires work with multiple vendors to assemble your device’s pieces, which can increase the risk of miscommunication, errors, and delays.

With VSE, all of the major components of your electronic device—the PCB, the wire harness assembly, and the box—come together under one roof, offering several benefits:

Data coordination:

As your electronics vendor, we work with you to verify all of your design data at the beginning of the project and alert you of any problems. Coordinating design data with just one vendor instead of juggling multiple vendors and managing different data sets allows you to spend more time on the design.

Hardware compatibility:

Employing multiple vendors can sometimes result in undetected compatibility issues once all pieces are brought together late in manufacturing. When you have your PCB, the wire harness, and the box all built at VSE, you don’t have to worry that some assemblies won’t match up with their counterparts. We develop and test your system components to work seamlessly with your box build.

Troubleshooting:

Working with a single, experienced vendor that understands how electrical components interact and can catch and correct problems save you debugging and troubleshooting time. 

Serial development process:

At VSE, we coordinate all design components concurrently, allowing you to enjoy the benefit of a parallel development process. We expedite time-to-market by eliminating the turnaround time between multiple vendors.

Your box build assembly is more than just an enclosure—it is an integral part of your electronic device. As such, it requires a high level of expertise in its construction to fulfill design intent. 

Complete Electronics Expertise for a Range of Box Builds

At VSE, our customers have come to rely on our expertise and experience in precisely assembling printed circuit boards. We provide that same expertise and experience in the box builds we create. Our PCB box builds assembly services support projects with a range of specifications:

Size:

We can manufacture box builds that fit in the palm of your hand or up to the size of your kitchen refrigerator.

Type:

Box configurations can vary from form-fitting packages or enclosures that accommodate racks for multiple boards.

Power:

We have built boxes that run on less than five volts up to 30,000 volts.

Terminations:

We’ve built boxes with less than ten connections, while others have more than a thousand terminals we interconnect.

Electronics:

Most of our box builds contain PCB assemblies and cable and wire harnesses at VSE. We can incorporate other OEM electronics into a box build to complete your electronic devices, such as power supplies and control panels.

Box Build Assembly with an Emphasis on Quality

Throughout product development, you can rest assured that your project will have our complete attention. Here’s a brief glimpse of our process here at VSE:

Sub-Assembly

Starting with the sub-assemblies, such as the circuit boards and wiring harnesses, we build and individually test all items to ensure operational perfection. 

Box Build

Next, the assembly of the box starts at the bottom and is built all the way up with an emphasis on quality. We pay strict attention to your specific instructions so that labels, wire routing, critically torqued screws, and continuity test points provide inspectability at each level of the build. 

Testing

Once project testing is complete according to custom-developed specifications and industry standards, your box is returned to you error-free and ready for service.

Trust VSE’s PCB Box Build Assembly Services for Your Next Project

With more than 40 years of experience building electronics, we’ve made many different types of devices. Rest assured: we have the technical skills and capabilities to create your box-build assembly precisely as needed.

We also deeply understand the electrical and safety requirements your box build must adhere to. Our engineering staff and factory technicians are fully trained in applicable industry standards, including UL508a, so you can be confident that your device assembles correctly. Contact us today to learn more about partnering with us for your box-build assembly needs.

If you are looking for a CM that prides itself on its care and attention to detail to ensure that each PCB assembly is built to the highest standards, look no further than VSE. Contact us today to learn more about partnering with us for your next project.

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