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FAQs

Frequently Asked Questions

Get quick answers to the most common questions about our services, capabilities, and processes.

How long does it take to manufacture a PCBA?

VSE offers quick-turn PCBA in as little as 3 days for simple, low-volume designs. Standard lead times vary with design complexity, component availability, and production volume.

What PCB technologies and board types do you support?

Capabilities include rigid, flex, rigid-flex, HDI, and backplane designs, along with multilayer and complex assemblies.

Do you handle both quick-turn prototypes and high-volume production?

Yes. VSE provides rapid prototype services and scales to production volumes while maintaining consistent quality.

Do you provide design-for-manufacturability (DFM) reviews?

Yes. VSE’s engineering teams perform DFM analysis to identify risks, improve yield, and reduce time to market.

Which industry standards and certifications do you comply with?

VSE complies with ISO 9001, ISO 13485, and IPC 610/620 standards.

Do you provide technical support after delivery?

Yes. VSE offers lifecycle support, failure analysis, and ongoing engineering consultation after initial delivery.

Will I have direct access to your engineers during my project?

Yes. VSE encourages direct engineer-to-engineer communication throughout the project. Our U.S.-based team is available during standard business hours, 8:00 a.m. – 5:00 p.m. Pacific.

What materials do you offer for PCB substrates?

VSE uses FR-4, polyimide for flexible designs, and specialty laminates as required by the application, all sourced through our U.S.-based supply chain.

How can I get in touch with your engineering team?

You can connect with the engineering team through the Contact page, where you can request a consultation or submit project files for review.

How do you ensure PCB quality?

Quality is maintained through ISO and IPC compliance, rigorous testing, and documented process controls across the full production lifecycle.

Find answers to common questions about our PCB design process, tools, and support to help bring your concepts to reality.

What is the PCB design process?

VSE begins with schematic capture and component library creation. Layout rules and constraints are applied early to guide placement and routing for performance and manufacturability. Every design is revision-controlled and reviewed for manufacturability before moving to fabrication and assembly.

How do you handle feedback and revisions during the design process?

We manage all design changes using a documented Engineering Change Order (ECO) system that ensures transparent, real-time communication and customer approval. Our integrated engineering team proactively enacts revisions, leveraging DFM expertise to provide quick-turn prototype spins and resolve manufacturability issues without compromising production schedules.

Do you offer design for both rigid and flexible PCBs?

Yes. VSE designs for both rigid PCBs and rigid-flex assemblies. As products shrink in size, rigid-flex technology allows for tighter packaging without sacrificing reliability. VSE accounts for flex regions, bend radii, and component placement during the design stage to ensure the final board meets both electrical and mechanical requirements.

What happens during a BOM review?

VSE analyzes the BOM for part availability, cost, and suitability. If components are constrained or obsolete, we recommend alternates or design adjustments. This review helps avoid supply issues and assembly delays.

Why is prototyping and testing crucial in PCB design?

Prototyping validates functionality and manufacturability before production. VSE supports low-volume builds and NPIs, allowing customers to refine designs early. They also provide custom test fixtures so prototypes can be verified under real-world conditions.

What are Gerber files and why are they important?

Gerber files define the copper, drill, and mask data needed for fabrication. At VSE, Gerbers are provided along with fabrication drawings, stack-ups, and BOMs. This ensures manufacturers and assemblers have complete and accurate build data.

How does PCB design impact the final product?

PCB design directly influences a product’s reliability, cost, and performance. Poor layout can cause signal integrity problems, thermal issues, or EMI/EMC failures, while a design that follows rules and manufacturability checks can reduce respins and delays.

Do you run a formal DFM review before building?

Yes. Every circuit board goes through a manufacturability review before production. This includes checks for spacing, copper balance, drill sizes, and assembly tolerances. If improvements are identified, VSE can make the adjustments internally with customer approval, reducing the risk of respins and production delays.

What is the average cost of PCB design services?

The cost of PCB design depends on board complexity, layer count, density, and testing requirements. While VSE does not publish flat rates, we emphasize cost control through early BOM reviews, manufacturability checks, and prototype runs that prevent expensive redesigns later.

How are NPIs and prototypes supported?

VSE is experienced in handling new product introductions (NPIs) and offers low-volume prototype builds. This allows customers to test functional designs under realistic conditions before scaling. Issues identified in prototypes can be addressed quickly since VSE manages both design and assembly, reducing the iteration cycle time. This makes it easier to bring products to market faster with fewer risks.

What is SMT in PCB design?

Surface Mount Technology (SMT) mounts components directly onto a PCB surface. VSE designs footprints and pad geometries optimized for SMT to ensure reliable soldering and efficient assembly.

How is testability designed into the PCB?

VSE incorporates testability into the layout phase by placing accessible test points on critical nets, maintaining proper spacing for probes, and reserving headers or connectors for programming and diagnostics. Once in production, the company also provides custom test fixtures to validate functionality.

What is the difference between PCB design and PCB layout?

PCB design creates schematics, constraints, and layouts that define the board. Assembly is the process of populating the board with components. VSE provides both, keeping the transition from design to production seamless.

How are mechanical and electrical designs integrated?

VSE supports ECAD-MCAD integration. This includes mechanical enclosure design, box builds, and custom cable/harness assemblies so the electrical and mechanical systems fit and function as a whole.

What is the difference between circuit design and PCB design?

Circuit design defines the schematic and component selection. PCB design turns that circuit into a manufacturable board through placement, routing, and documentation.

What are the key factors to consider when selecting a custom PCB design service?

When evaluating PCB design services, it is essential to focus on experience, expertise, flexibility, quality standards, prototyping capabilities, and communication. A reputable company should have industry-specific knowledge, a strong portfolio, and a proven ability to meet compliance standards such as IPC and ISO certifications.

How are layout rules and constraints applied?

Rules and constraints are defined early to balance performance and manufacturability. At VSE, this covers spacing, trace widths, impedance-sensitive nets, and test point keep-outs. These guide placement and routing, making verification more efficient and reducing errors before release.

What are the requirements for PCB design specifications?

The design specification is the complete technical data package required for manufacturing, primarily defining the board’s physical characteristics through Gerber files, the Bill of Materials (BOM), and the Assembly Drawing. These documents must clearly cite IPC standards and testing requirements for the manufacturer to ensure high-quality, compliant production.

What material is used for PCB shielding?

We utilize a range of PCB shielding materials and techniques based on your specific EMI/RFI mitigation needs. This includes standard board-level shielding cans and clips, as well as sourcing PCBs with specialized shielding films or conformal coatings. Our robust supply chain allows us to source the precise materials required to meet your compliance and performance targets.

Find answers about custom PCB design, engineering support, and tailored manufacturing options.

How are custom PCBs made?

Custom PCBs start with a collaborative design review to capture every detail. We then source authentic components, manufacture with precision, and conduct rigorous testing, delivering assemblies that meet your exact specifications with reliability and speed.

How to calculate and pay PCB?

Simply provide your design files and project details, and VSE will prepare a clear, customized quote. Once you approve, we’ll guide you through secure payment options, ensuring a smooth and transparent process from start to finish.

What are the materials used in PCB design?

Most PCBs use a fiberglass-reinforced epoxy laminate, such as FR-4, with copper layers for conductivity and a solder mask for protection. Depending on your design needs, VSE can also integrate advanced materials like high-frequency laminates, flexible substrates, or specialized finishes, to ensure performance, durability, and reliability.

What factors affect the price of my PCB order?

Cost depends on layer count, board size, and panelization, material type (standard vs specialty laminate), copper weight, hole count/size, complexity of vias, trace width/spacing, surface finish, and required reliability class.

How many times can you rework a PCB?

At VSE, we don’t set a fixed limit on rework cycles; it depends on the board design, component accessibility, and the condition of the assembly. We apply rework only when it’s safe, cost-effective, and won’t compromise reliability, and rigorously inspect after each revision.

What is the PCB review process?

At VSE, every design goes through an engineering review before manufacturing. We check your schematic, BOM, layout, footprints, and test points for manufacturability, cost, availability, and performance. Any needed revisions are flagged with you early to keep production on schedule.

How do you choose the right materials for my PCB project?

At VSE, we evaluate your application’s electrical, thermal, and mechanical requirements—things like signal speed, operating frequency, heat generation, environmental exposure, and flex vs. rigid board form factor. Using those criteria, we recommend substrates (e.g. FR-4, polyimide, PTFE), copper foil options, and surface finishes that meet both performance and cost goals.

What’s your process for validating a custom PCB before powering it on?

Before power-up, VSE carries out inspection and testing steps like AOI, AXI, and visual checks, followed by in-circuit, functional, insulation resistance, and burn-in tests as appropriate. This ensures the board meets specs and is safe to energize.

See how we source components, manage supply chains, and ensure reliable parts availability.

What are the step-by-step processes VSE follows to manufacture a PCB?

VSE manufactures PCBs with precision and quality at every stage. Our process includes a design review, sourcing authentic components, PCB fabrication, assembly, rigorous testing, and comprehensive quality assurance to ensure reliable, compliant products.

How does VSE verify PCB calculations during design and manufacturing?

VSE reviews all PCB calculations, including trace width, impedance, and thermal performance, during design and assembly. Our engineers validate accuracy using industry standards and simulation tools to ensure reliable, compliant PCBs.

How do you test and verify the functionality of the PCB after assembly?

PCBs undergo rigorous functional and in-circuit testing after assembly. All components are verified for authenticity and quality, ensuring the final assembly meets design specifications and performs reliably.

Which industry standards guide PCB manufacturing and component verification?

VSE follows industry standards, including IPC-A-610 for PCB assembly, IPC/WHMA-A-620 for cable and harness quality, and relevant ISO certifications, ensuring components and PCBs meet strict compliance and performance requirements.

How does VSE handle component issues during production?

Faulty components are detected through inspection and testing, then replaced following strict quality and compliance standards to ensure the PCB meets design specifications.

What inspection and verification steps ensure the quality of sourced components and assembled PCBs?

PCBs undergo multiple quality checks, including verification of sourced components, visual inspection, in-circuit and functional testing, and compliance reviews to ensure they meet design specifications.

How long does it take to procure components and manufacture a PCB?

The total time to procure components and manufacture a PCB depends on component availability, board complexity, and production volume. VSE minimizes lead times through trusted supplier relationships, agile production, and proactive scheduling to meet project deadlines.

What effect do component shortages or supply delays have on production timelines?

Material shortages or delays can extend production timelines and impact delivery schedules. VSE mitigates risks through proactive sourcing, dual-sourcing strategies, and close collaboration with suppliers to maintain continuity.

How are component shortages addressed to maintain production schedules?

Component shortages are addressed through proactive sourcing, dual-sourcing strategies, and close supplier collaboration. VSE identifies alternatives early to minimize delays and maintain production schedules.

What factors determine PCB manufacturing lead time?

Manufacturing lead time includes the total time to procure components, fabricate PCBs, assemble, and test. VSE calculates lead time based on supplier availability, production capacity, and project complexity to support reliable delivery schedules.

How are PCBs protected during storage and handling after manufacture?

After manufacture, PCBs are protected through anti-static packaging, controlled storage, and careful handling. These measures preserve component integrity, prevent damage, and maintain compliance until assembly or delivery.

What design and component factors most impact PCB cost?

PCB cost is influenced by design complexity, layer count, board size, material selection, and components. VSE partners with clients to optimize these factors while ensuring performance and reliability.

What is the shelf life of PCBs, and how should they be stored?

The shelf life of PCBs depends on materials, components, and environmental conditions. VSE stores PCBs in controlled, anti-static environments to maintain integrity until assembly or delivery.

How is PCB functionality verified before delivery?

Final PCB testing includes functional checks, in-circuit testing, and visual inspection to confirm that sourced components and assembled boards meet design specifications and perform reliably before delivery.

How are components and boards prepared and verified before PCB assembly?

Pre-inspection includes verifying sourced components, checking design specifications, and inspecting incoming boards. This ensures that all parts meet quality standards and are ready for reliable PCB assembly.

How are PCBs checked for quality during production?

PCBs are inspected through visual checks, automated optical inspection (AOI), and functional testing. This verifies that sourced components and assembled boards meet design specifications and maintain consistent quality.

Learn more about our PCB assembly workflows, turnaround times, and quality standards.

How will you assemble the components of the PCB and check the continuity?

Our DFM (Design for Manufacturability) process is a collaborative review where our engineering team analyzes your design files before production. We check for potential assembly issues like component spacing, footprint-to-part mismatches, and trace clearances. We then provide a detailed report with recommendations to optimize your design for higher yields, lower costs, and greater reliability, ensuring a smooth transition to manufacturing.

How to check if a PCB is working?

The ultimate confirmation is a Functional Test (FCT). We work with you to develop a custom test fixture that simulates your product’s real-world operating environment. This powers up the board and verifies that it performs all its intended functions exactly as designed, providing the highest level of quality assurance.

How to perform a First Article Inspection?

Our First Article Inspection (FAI) is a rigorous process where we build the first unit from your production run and conduct a comprehensive inspection. We verify every component’s placement, polarity, and soldering against your BOM, Gerbers, and assembly drawings. We provide a detailed report for your approval before proceeding with the full production run, ensuring complete alignment.

How to check components on a PCB?

We use a multi-layered approach. Automated Optical Inspection (AOI) verifies component placement, polarity, and solder joint quality. For complex components with hidden connections, like BGAs, we use X-ray Inspection. Finally, In-Circuit Testing (ICT) can be used to electrically verify that each component meets its specified values.

What quality checks are carried out when manufacturing a printed circuit board (PCB)?

Our vertically integrated quality process includes checks at every critical stage: solder paste inspection (SPI), pre- and post-reflow AOI, X-ray inspection for complex parts, ICT for electrical verification, and a final functional test. This comprehensive approach ensures your boards are built to the highest standards of quality and reliability.

How do you handle circuit boards and sensitive components?

We operate in a fully ESD-safe environment and adhere strictly to IPC standards. All moisture-sensitive components are handled according to J-STD-033 protocols, which include storage in a climate-controlled environment and baking in calibrated ovens prior to assembly to ensure their integrity.

How do you ensure quality in every PCB assembly?

All assemblies are built to IPC standards with rigorous inspection and testing at every stage. VSE highlights compliance, process control, and documented traceability.

What design files do you need for PCB fabrication and assembly?

Required files include Gerber data, bills of materials (BOMs), and pick-and-place files. VSE also supports formats like ODB++ and IPC-2581.

What is your process to panelize a PCB?

We analyze your board’s size, shape, and component layout to recommend an optimal panelization strategy, typically using V-score or tab-routing. Our goal is to maximize the efficiency of our automated assembly lines while minimizing mechanical stress on the boards during depaneling, ensuring the integrity of every unit.

Which primary method is used for your PCB testing?

Our primary methods are a combination of Automated Optical Inspection (AOI) on every board for manufacturing process verification and a client-specified Functional Test (FCT) for performance validation. This ensures both the build quality and the operational success of the final assembly.

When do you recommend we panelize our PCB?

We recommend panelization for nearly all production runs, especially for smaller boards. It is a critical step for improving the speed, accuracy, and cost-effectiveness of automated SMT assembly. The final decision and method are confirmed during our collaborative DFM review to best suit your design.

What is the lead time for PCB production?

Lead times are based on component availability and assembly complexity. However, our agile production and robust U.S.-based supply chain enable us to offer rapid turnaround times, especially for prototypes and NPI runs. We work transparently with you to establish a timeline that meets your speed-to-market goals.

Which coating protects PCB from moisture?

A conformal coating is used to protect PCBs from moisture and other contaminants. We offer several types, including acrylic and silicone, and apply them using an automated or manual process to create a uniform, protective barrier over the assembled board.

What is your standard baking process for a PCB?

Our standard process involves baking moisture-sensitive circuit boards and components in calibrated, low-humidity ovens at a specific temperature and duration. This is performed according to J-STD-033 standards to remove any absorbed moisture, which prevents defects like delamination or “popcorning” during the high-temperature reflow process.

Which technique is best suited for assembling high-density PCBs with fine pitch components?

The best technique is Surface Mount Technology (SMT). We utilize state-of-the-art automated pick-and-place equipment and precisely controlled multi-zone reflow ovens. This combination ensures the accuracy, precision, and repeatability required to reliably assemble your fine-pitch components, Ball Grid Arrays (BGAs), and other high-density packages.

What are your primary methods of soldering a PCB?

Our primary methods include controlled reflow soldering for SMT components, selective or wave soldering for through-hole components, and manual soldering by our IPC-certified technicians for any specialized components or rework.

What is your standard potting process for a PCB?

Our potting service is designed for products used in harsh environments. We encase the final PCBA in a durable compound, such as epoxy or urethane, within its enclosure. This process provides maximum protection against shock, vibration, moisture, and other environmental hazards.

Do you assemble BGA? Any special requirements for this?

Yes, we specialize in BGA assembly. The special requirement is mandatory X-ray Inspection (AXI) after placement and reflow. This allows us to see through the component to verify the integrity, shape, and alignment of every hidden solder ball, ensuring a 100% reliable connection.

How do you manufacture the SMT projects?

Our SMT manufacturing process follows a controlled flow: solder paste is applied to the bare board using a stencil printer, components are placed with high-speed automated pick-and-place machines, the boards are passed through a multi-zone reflow oven to solder the components, and finally, they undergo AOI for quality inspection.

What if I find any defects or problems after I received your assembled boards?

We stand behind our commitment to total quality. In the rare event you find a defect, please contact your dedicated project manager immediately. Our quality management system includes a robust corrective action process to perform a root cause analysis and ensure the issue is resolved to your complete satisfaction.

What is your minimum SMT pitch?

Our advanced assembly equipment allows us to reliably work with fine-pitch components down to a 0.35mm pitch. We have the precision and process controls required to handle the challenges of high-density designs.

What are the factors that determine PCB assembly pricing?

Pricing is determined by several key factors: the total number of components, the complexity of those components (e.g., fine-pitch, BGA), the board size and technology (SMT vs. through-hole), your required order quantity, and the scope of testing and inspection needed. We provide transparent, detailed quotes based on your specific project.

Get clarity on wiring harness production, custom configurations, and compliance considerations.

What is the best gauge for wiring?

Our team provides expert guidance on selecting the optimal wire gauge by analyzing your project’s specific voltage, current load, and environmental conditions. We reference industry standards to ensure the chosen gauge provides safe and reliable performance without being over-specified, thereby optimizing for both cost and efficiency.

Does wire connector size matter?

Wire connector size is a critical DFM consideration that impacts board density, trace routing, assembly cost, and mechanical reliability. Our engineers collaborate with your team to assess these trade-offs, helping you select a connector that meets your electrical and mechanical requirements while optimizing for an efficient and robust manufacturing process.

What size wire for PCB?

Selecting the correct wire size is a critical design decision we help validate during our DFM (Design for Manufacturability) process. Our engineering team partners with you to review your choice against key factors like current capacity (ampacity), acceptable voltage drop, thermal performance, and mechanical stress. By cross-referencing this with IPC standards, we help ensure your wire selection is optimized for reliability and performance.

How do you connect wires to a PCB?

We employ a variety of methods to ensure robust and reliable wire-to-board connections. Our capabilities include through-hole soldering, surface-mount terminal blocks, and a wide range of crimp-and-poke or insulation-displacement connectors (IDCs). The method is chosen in partnership with you to best suit your application’s current, signal, and mechanical strength requirements.

How do I select the trace width for a given current (continuous and pulsed)?

Engineers typically select trace width using the IPC-2152 standard as a baseline, which considers current, copper weight, and thermal conditions. For pulsed currents, the duty cycle and thermal dissipation properties allow for different considerations than for continuous currents. As your manufacturing partner, our role is to provide DFM feedback on these choices, ensuring your design is not only theoretically sound but also robust and optimized for long-term reliability.

What are the standards governing wire harness-to-PCB interfaces?

The primary standard governing the quality and acceptance of these interfaces is IPC/WHMA-A-620, “Requirements and Acceptance for Cable and Wire Harness Assemblies.” This is the industry’s definitive standard, and our technicians are certified to build and inspect assemblies according to its rigorous criteria. This adherence to IPC standards is a core component of our ISO 9001 and ISO 13485 certified quality management system.

What files do you need for a wire harness assembly or customized quotation?

For the most accurate and rapid quotation, we prefer a complete data package. This typically includes a Bill of Materials (BOM), CAD drawings, a schematic or netlist, and any specific assembly or testing instructions. Providing comprehensive documentation allows our engineering team to act as a true extension of yours from day one.

What wire and cable types can you support?

Our agile production and robust supply chain allow us to support a vast range of wire and cable types. This includes standard discrete hook-up wire, multi-conductor cables, flat ribbon cables, coaxial cables for RF applications, and high-performance cables with specialized insulation for demanding environments. We partner with you to source and assemble the precise wire or cable your application demands.

Explore FAQs about full product assembly, integration services, and turnkey box-build capabilities.

What are the steps involved in the build process?

The box build process includes component sourcing, PCB assembly, mechanical integration, wiring and harnessing, functional testing, final inspection, and packaging. Each step is managed for precision, traceability, and on-time delivery.

What files and documentation are required for a box build project?

For a successful box build, engineers should provide a detailed bill of materials (BOM), electrical schematic, assembly drawings, wire lists, and any available “golden” unit.

What common assembly challenges can occur during PCB or box build production?

During assembly, issues such as solder joint irregularities, component misalignment, or insufficient solder paste can occur. VSE prevents and detects these early through automated optical inspection (AOI), X-ray testing, and in-circuit or functional testing, ensuring every board and integrated assembly meets IPC and ISO quality standards.

How are PCBAs protected after box build assembly?

After box build assembly, PCBAs are safeguarded through strict ESD controls, moisture protection, and secure packaging. VSE uses anti-static materials, moisture barrier bags, and custom cushioning to prevent electrical or mechanical damage. Each finished assembly is labeled, documented, and packaged to maintain full traceability and product integrity through delivery.

What is the shelf life of components and materials used in box build assemblies?

Component and material longevity is managed through VSE’s controlled storage environment and traceable supply chain. Materials are sourced directly from verified OEMs and distributors, stored under proper humidity and temperature conditions, and tracked for date code validity to ensure reliability and performance in every box build.

Which OSHA and safety standards guide VSE’s box build and electronic assembly processes?

VSE adheres to OSHA workplace safety regulations alongside strict IPC and ISO quality standards. Each box build and electronic assembly follows documented safety protocols for handling, soldering, and testing to protect both personnel and product integrity.

What materials are used in PCB enclosures?

Box build enclosures typically use materials such as aluminum, steel, or industrial-grade plastics, depending on environmental, electrical, and mechanical requirements. VSE sources and integrates these materials according to customer specifications, ensuring proper fit, thermal performance, and durability within the complete system build.

How is Design for Testability (DFT) applied during PCB and box build assembly?

Design for Testability (DFT) is built into VSE’s PCB and box build processes to simplify inspection, validation, and long-term maintenance. During production, VSE engineers incorporate test points, harness access, and functional interfaces, allowing complete in-circuit and system-level testing before final integration.

What components make up a PCB within a box build assembly?

Within a box build, a PCB typically includes copper traces, laminates, solder mask, surface-mounted or through-hole components, and connectors that interface with wiring and enclosures. VSE integrates these assemblies into complete systems, ensuring electrical, mechanical, and environmental compatibility throughout production.

How long does a typical box build assembly take from PCB assembly to final integration?

Lead time depends on project complexity, component availability, and testing requirements. VSE’s agile, U.S.-based operations enable rapid transition from PCB assembly to full box build integration, often completing production in just a few weeks with full traceability and quality verification at every stage.

What precautions do you take during assembly to protect sensitive components from damage?

At VSE, every assembly process is performed in an ESD-controlled environment using calibrated tools and verified handling procedures. Our technicians follow documented IPC and ISO standards to prevent electrostatic discharge, contamination, or mechanical stress, ensuring every component remains secure and fully functional throughout box build integration.

How is PCB size determined for a box build project?

PCB size is determined by the component layout, electrical requirements, and the physical constraints of the final enclosure. During a box build project, VSE’s engineering team reviews mechanical drawings and system requirements to confirm proper fit, mounting alignment, and accessibility for connectors or cables. This ensures each board integrates seamlessly into the complete assembly.

What level of documentation and traceability is provided at the completion of a box build?

At the completion of a box build, VSE provides full production documentation and traceability records, including serial numbers, test reports, inspection data, and component lot tracking. All assemblies are documented to IPC and ISO standards, ensuring complete visibility from material sourcing through final validation. This transparency supports quality assurance, audits, and long-term product reliability.

How does VSE handle prototypes, NPI, and scaling up to production volumes in box build?

VSE supports every stage of the product lifecycle from prototype through NPI (New Product Introduction) to full-scale production. Prototypes are built with close engineering collaboration to validate design and functionality. During NPI, VSE refines manufacturing processes for repeatability and quality. Once validated, production scales seamlessly through VSE’s agile U.S.-based operations, maintaining traceability, speed, and precision across volumes.

What methods are used to verify compatibility between PCBAs, wire harnesses, and enclosures during system integration?

VSE verifies compatibility between PCBAs, wire harnesses, and enclosures through detailed design reviews, mechanical fit checks, and system-level testing. Engineers evaluate connector alignment, cable routing, and mounting interfaces early in the process to prevent integration issues. Each assembly is validated through functional and continuity testing to ensure all subsystems perform reliably as a unified product.

Understand how we verify performance, maintain strict quality control, and ensure every product meets spec.

How do you ensure compliance with industry regulations and standards?

VSE maintains well-established policies and procedures grounded in strong corporate governance practices and industry best practices. We ensure compliance by implementing an Enterprise Risk Management framework that continually monitors and assesses operational, legal, and regulatory risks.

What is the traceability procedure in ISO 9001?

Traceability within a Quality Management System (QMS) is the ability to track a product through all stages of production, processing, and distribution. This requires establishing clear records and systems for product identification, labeling, and record-keeping to ensure compliance.

What is traceability in compliance?

Traceability is the systematic ability to follow the movement of a product and its materials from the supplier through all stages of distribution and processing. In compliance, this is essential for regulatory adherence, swift recall execution, and providing immediate and reliable product information to competent authorities.

How will you ensure quality assurance processes are designed and implemented to ensure effective and compliant management of the construction process?

Our Quality Management System (QMS) adheres to best-practice ISO standards, requiring structured, compliant processes and regular internal audits. We further ensure compliance by implementing a proactive Enterprise Risk Management framework to systematically monitor and assess operational and compliance risks.

How to validate the soldering process?

Soldering process validation assures that each solder joint consistently meets established acceptance criteria through the verification of integrity via visual inspection and manipulation. This process involves establishing and testing the optimum temperature and time limits of the soldering equipment to maintain control and quality.

What is the best way to ensure traceability in calibration?

The best way to ensure calibration traceability is to maintain an unbroken chain of documentation linking all measurement equipment to national or international standards. This requires keeping detailed records of calibration history, maintenance, and the application of measuring tools within the manufacturing process.

How do you handle defective products, and what is the procedure for recall or rework?

We maintain comprehensive traceability records and rigorous identification systems to allow for the swift tracking and isolation of any affected product lot. Our procedure involves using a corrective action team to initiate a pre-planned recall or utilizing precise rework processes when safe and cost-effective to return nonconforming products to quality standards.

What is your approach to risk management, and how do you identify and mitigate potential risks?

VSE utilizes an Enterprise Risk Management framework overseen by our Board of Directors to identify and assess strategic, operational, and compliance risks. This proactive approach systematically prioritizes and treats risks through strategies like avoidance, reduction, or transfer, aligning with our robust governance practices.

What products are RoHS compliant?

VSE is a leader in RoHS-compliant manufacturing and assembly, providing lead-free services on a dedicated, isolated line to prevent cross-contamination. We provide full Certificates of Conformity (CoC) to ensure environmental compliance for all applicable products.

What is the best way to ensure employees' compliance with legislation and regulations?

The best way is to establish clear expectations through written procedures and ensure consistent reinforcement through regular communication, training, and development opportunities. VSE maintains a culture of compliance through documented policies, regular audits, and consistent enforcement of ethical standards.

What is the process of traceability?

Traceability is a systematic process of identifying and marking products to follow their movement and the materials incorporated into them through all stages of production and distribution. This system relies on robust documentation and record-keeping to allow for rapid identification and retrieval of information upon request by competent authorities.

How is traceability maintained for raw materials and parts in inventory and in process?

Traceability is maintained by robustly marking raw materials and components with specific identifiers, such as batch or lot codes, upon receipt. This information is continuously logged into a comprehensive record-keeping system at every stage, from inventory to internal production steps.

How can you ensure that customers' orders have traceability?

We ensure customer order traceability by marking finished products with specific identifiers and maintaining accurate records of product movement from the production floor to the immediate customer. This system is critical for legal compliance, rapid recall execution, and maintaining quality assurance.

How do you ensure traceability between requirements and test cases?

Traceability between requirements and test cases is ensured by maintaining a documented linkage (often a Traceability Matrix) that maps each functional and performance requirement to its corresponding test plan and validation result. This linkage is critical in our QMS to demonstrate that the final product meets the original design intent.

Review details about packaging, delivery timelines, and global shipping options.

Do you schedule out shipments?

VSE offers flexible shipment schedules and Production Elasticity to meet your demands, including partial or early deliveries.

How quickly must I notify VSE if I receive a defective or incorrect product?

We stand by our quality. To initiate our resolution process, please inspect all products promptly and notify VSE in writing of any quality concerns or non-conformity within 5 days of receipt.

What is the shipping rate for VSE?

We do not have a fixed rate. VSE ships Ex Works (FOB Origin), meaning you choose the carrier and service level that best meets your timeline and budget needs. Shipping costs depend on the carrier, service level, and destination.

What delivery service do you use?

VSE ships products Ex Works (FOB Origin) from its facility, which means customers are responsible for arranging and selecting the delivery service or courier. The choice of carrier, shipping method, and service level is determined by the customer or their freight forwarder.

What is VSE’s shipping policy?

Our policy is Ex Works (FOB Origin). This means we ensure secure packaging and on-time delivery to your chosen carrier. Once the goods leave our dock, the customer assumes responsibility for transportation, insurance, duties, and related costs unless otherwise agreed.

Can I cancel my order?

Orders placed with VSE are generally non-cancellable and non-reschedulable unless VSE provides written consent. Cancellation, if approved, may be subject to charges covering work in progress, materials, and other incurred costs.

How long will shipping take?

VSE is committed to speed-to-market. We deliver your goods promptly to your chosen carrier, but we do not guarantee fixed transit times. Actual delivery depends on the carrier and method you select (as VSE ships Ex Works).

What if the courier company (DHL etc.,) fails to deliver my PCBs as scheduled?

As our shipping is Ex Works (FOB Origin), risk of loss transfers to the customer once the order is handed over to the courier. If delays occur, you will need to resolve the issue directly with your chosen carrier or freight forwarder.

We can support you by providing all required shipping documentation — including your tracking number upon request — to help you follow up with the courier.

How do I obtain an RMA number before returning a product?

You must request an RMA (Return Material Authorization) number from VSE before returning any products. Returns without an RMA may be rejected or sent back at your expense.

How can I check the status of my order or find tracking information?

Your VSE account representative will provide immediate confirmation and carrier details upon shipment. Since the customer arranges transport (Ex Works), the final tracking is provided by your courier; however, you can contact your VSE representative with your order or RMA number for immediate assistance.

Does your price include international air freight?

No. Prices do not include shipping, insurance, tariffs, or taxes unless specifically agreed in writing. Customers arrange and pay for transportation.

What HTS code should I use for international return shipments?

For international returns, use HTS code 9801.00.10.12 (articles temporarily returned for repair). Do not use the original sales HTS code.

How soon must I return products after receiving an RMA?

Products must be received by VSE within 15 days of the RMA being issued.

What happens if I cannot accept delivery on the agreed date?

If you fail to accept delivery or do not provide the required shipping instructions, the products will be considered delivered, risk of loss will pass to you, and VSE may store the goods at your expense (including storage, handling, and insurance).

Can VSE make partial deliveries?

Yes. VSE may make partial deliveries, and each delivery is treated as a separate sale.

What documents are required when returning products to VSE?

All product returns to VSE must include:

  • A copy of the Non-Conforming Material Report (NCMR) or Defective Material Report (DMR).
  • A zero-dollar Purchase Order for evaluation or rework.

Who pays for shipping when returning a product under warranty?

If the issue is determined to be VSE’s responsibility under warranty, VSE will:

  • Reimburse you for standard shipping charges to VSE.
  • Cover the cost of shipping the repaired or replaced product back to you.

Note: Any expedited shipping costs are the customer’s responsibility.

Who pays for shipping if the product is not covered by warranty?

If the product is not under warranty or the issue is not due to VSE’s fault, the customer is responsible for all return shipping costs.

Does VSE allow early deliveries?

Yes. VSE reserves the right to deliver products earlier than the agreed delivery date, and such shipments are treated as valid deliveries under its Terms & Conditions.

How does VSE handle non-conforming product returns?

If you receive non-conforming products, notify VSE in writing within 5 days of receipt. VSE may, at its discretion, replace the products, issue a credit, or refund the purchase price. Customers are responsible for shipping the non-conforming products back to VSE.